This High-Yield Surimi Processing Unit with 95% Meat Utilization Ratio is a set of advanced surimi processing equipment designed for the high-end prepared food industry. It has a meat utilization rate of up to 95%, greatly reducing the waste of raw materials such as fish heads and fish stomachs. The equipment has a high degree of automation and strict hygiene standards, focusing on efficiently converting primary fish raw materials into high-quality surimi.

📌 Surimi Manufacturing Process Workflow

Discard the head and stomach of fresh fish → Scaling → Cleaning → Bone and meat separation → Rinse → Fine filtration → Dehydration → Fine chopping and mixing → Transporting and filling → Rolling and shaping → Quick freezing

Main Machinery

Scale Remover: high-speed scale removal, keeping the surface of fish meat intact, and improving the efficiency of subsequent washing.

Continuous Fish Washer + Elevator: After assembly line scale removal, continuous washing and conveying to the next link, which is both efficient and water-saving.

Meat Separator: Precisely remove bones and skin to achieve a meat recovery rate of up to 95%.

Rotary Screen / Refiner: Multi-stage filtration to remove blood and debris to ensure the purity of surimi.

Dehydrator / Screw Press or Decanter: Dehydrate the washed meat paste to the standard moisture content (about 80%) to prepare for freezing.

Fine Cutter & Mixer: Finely chop the meat paste and add cryoprotectants to the cooling mixer to maintain the protein function.

Filling Pump & Conveyor: Accurately fill the tray and transport it to the shaping area.

Rolling Table: Flatten and shape the plate-shaped surimi for quick freezing.

Weighing Platform + Freezer: Freeze directly on the plate after weighing to maintain nutrition and colloidal properties.

Surimi Making Machinery Features

95% meat utilization: Maximize the utilization of meat blocks through efficient bone and meat separation and recovery system.

Fully automatic multi-stage washing system: including continuous fish washing machine, rinsing machine and fine filter, remove impurities, blood and fat multiple times.

Dehydration and dehydration control: Use spiral dehydrator or centrifugal decanter to ensure stable moisture content, energy saving and high efficiency.

Built-in cooling mixer: Add cryoprotectants such as sorbitol and sugars during the fine chopping and mixing stage, and maintain a low temperature environment.

Surimi Manufacturing Machine Advantages

High output and low loss: 95% utilization rate significantly exceeds traditional lines, which can maximize the use of waste.

Excellent food hygiene standards: The entire line is designed with stainless steel, supports CIP cleaning, is easy to maintain, and reduces the risk of cross contamination.

Water and energy saving: Continuous washing and decanter dehydration reduce water and energy consumption, and reduce operating costs.

Easy and flexible operation: Modular design supports switching between different fish species and capacity adjustment, making it easy to expand and upgrade.

Surimi Production Line Benefits

Provide stable and high-purity fish paste raw materials for prepared food manufacturers: suitable for crab legs, fish cakes, fish balls and other products.

Increase profit margins: High meat utilization means higher output and lower raw material costs.

Improve brand safety and reputation: The equipment complies with HACCP, ISO and other standards, and it is easy to help factories obtain relevant certifications.

Rapid production and flexible expansion: Modular design can be quickly arranged according to the factory workshop layout and ensure seamless connection of subsequent upgrades.

✅ Summary

This High-Yield Surimi Processing Unit with 95% Meat Utilization Ratio builds an efficient and stable surimi raw material supply chain through precise scaling, washing, bone and meat separation, multi-stage rinsing, fine filtering, dehydration, fine cutting, rolling and quick freezing and other automated processes. With its high recovery rate, energy and water saving, excellent food safety indicators and modular and flexible configuration, it is very attractive and very suitable for prepared food manufacturers to use as high-quality surimi raw material production.

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