Industrial Beef Jerky Production Line With 500kg/h Capacity” is a fully automated production line suitable for large-scale production of beef jerky, with a daily output of about 500 kg. The entire line consists of a brine injection machine, a vacuum tumbling machine, a strip cutting machine, a drying room, a frying machine, a dehydration and deoiling machine, a mixing machine, a vacuum packaging machine, a sterilizing pot, a bag washing machine, a vibrating screen, and an air drying machine. It is made of all stainless steel food grade materials and complies with HACCP, FDA and CE certification standards to ensure that the meat is tender, rich in flavor, and hygienic and safe during the production process.
🔄 Beef Jerky Production Line Workflow
Brine injection → vacuum tumbling → strip cutting → frying → dehydration and deoiling → mixing → drying/air drying → vibrating screen → sterilization → vacuum packaging → bag washing
🛠 Equipment details
Brine injection machine (Brine Injector: Precisely control the injection ratio and depth to ensure that the meat is quickly seasoned; multi-needle design improves injection uniformity; food-grade material, easy to clean.
Vacuum Tumbler: Degassing and tumbling to improve the penetration rate of seasoning liquid; protect meat fibers and improve tenderness; high efficiency and energy saving.
Meat Slicer/Strip Cutter: Adjustable width and thickness; 304 stainless steel structure; automatic meat feeding, high-capacity cutting.
Fryer: Precise temperature control frying to improve the flavor of jerky; equipped with oil filter device to reduce oil consumption; uniform temperature.
Dehydrator/Oil Drainer: Drain grease and water to reduce the oil content of the finished product; simple maintenance and safe operation.
Coating Mixer: Drum mixing equipment to evenly coat spices and auxiliary materials; cooling coating system to avoid high temperature damage to the aroma.
Drying Room/Air Dryer (Dryer & Air-dryer: PLC can set temperature and humidity; hot air circulation accelerates drying; air drying process locks the meat fiber structure.
Vibrating Sieve: removes debris to ensure the quality of block products; the screen surface is removable for easy cleaning.
Retort/Sterilizer: high temperature and high pressure sterilization to extend shelf life; can be controlled at a fixed time to ensure food safety standards.
Vacuum Packer: pre-vacuum and then seal to reduce oxidation and moisture; nitrogen filling function is optional.
Bag Washer: cleans the inside of the packaging bag to avoid secondary pollution; water-saving design.
Beef Jerky Making Machine Features
Fully automated control: PLC system + touch screen, simple and efficient human-machine interaction.
Compound process chain: injection, temperature, air drying, heat treatment in one, comprehensive process.
Food grade design: The whole machine is made of 304 stainless steel, in line with international food hygiene standards.
Modular structure: can be flexibly combined according to production capacity and process requirements.
Stable production capacity: The whole line runs stably, reaching a production capacity of 500kg/h.
Beef Jerky Processing Line Advantages
Flavor controllable: multiple processes ensure the perfect sauce flavor and texture.
Energy saving and environmental protection: efficient sterilization and oil and water recovery system reduce waste.
Quality traceability: parameters of each batch can be recorded to ensure consistency.
Convenient maintenance: simple disassembly, easy cleaning and maintenance.
Safe operation: safety door + emergency stop switch to ensure human and machine safety.
Evidence
Refer to the industry’s tumbling machine, the flavor enhancement rate is increased by ≥20%, which thoroughly improves the flavoring effect.
Some customers report that the frying + de-oiling process can reduce the oil content to below 8%, which meets health standards.
The domestic continuous drying technology hot air circulation efficiency is increased by 15%, and energy consumption is reduced by 10%.
Some users have reported that they save 5 people per day, save 12% of energy consumption, and increase orders by 30%.
✅ Summary
Overall, Industrial Beef Jerky Production Line With 500kg/h Capacity uses full-line automation + composite technology to accurately control injection, de-oiling, tumbling, drying, sterilization, packaging and other links, and comprehensively improves beef jerky production efficiency, flavor and safety. This production line has the advantages of high production capacity, easy maintenance and flexible configuration. It is an ideal solution for meat processing factories and medium-sized production enterprises to develop the high-end meat jerky market.
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